Being a business which works in an industry where seals are sought after and needed in order to ensure that your systems are running at an optimum, can make things tough.
When it comes to whether you should choose this material seal or specific types of seals such as moulded rubber products, fluid sealing products or double action seals, things can get confusing.
Which sealant is set suited for your needs and which seals have functions which will improve your systems?
Different seals are made for different purposes, all with the goal to ensure that your systems do not breakdown or malfunction, which could endanger your staff.
The Uses Of Moulded Rubber Products
Moulded rubber products have been designed in order to allow a wide range of different mechanisms to work.
Without this product, systems such as hydraulic mechanisms would be ineffective. The need for moulded rubber products is high, as they help machines work in the most efficient way.
These products are designed to fit the needs of various systems with the ability of compression, transfer, liquid injection and insert moulding being used to seal apparatuses.
Moulded rubber products are specifically designed to meet the mechanical needs of machines, making it highly durable.
Alongside this, they are also made to be resistant to chemicals and temperature, which helps in industrial fields where there is a constant flow of chemicals as well as high degrees of temperature.
Depending on the type of moulded rubber products, they are also made to be thermally and electrically conductive, something which is a benefit when working in certain sectors.
Industries which use rubber seal products range from the food sector, all the way to the medical and space exploration sectors.
Moulded rubber products are also a cost-benefit as they are a much lower cost than other types of sealing techniques.
A benefit is that there is no real need to install any other features as the product is designed in order to supply a reliable seal for the needs of the industry.
Depending on your production demands, you can choose cheaper options, however, some options are better than others but you will need to look at how much you will benefit from choosing a type of moulded rubber product over another.
These products can be designed for smaller, more intricate parts, as well as larger parts, which means that you will be able to seal all of your mechanisms.
Again, depending on the type of rubber product you use, will work out better for different parts than others.
Of course, some moulded rubber products can cause wastage in terms of the installation process as there will need to be measurements and removals in order to ensure it works perfectly.
The labour costs may be higher as they will need to be skilled in order to install such sealants.
However, there is a wide range of different moulded rubber products which will allow you to see which one works best for you, price and efficiency-wise.
The need for rubber products which will allow your pipes, systems and machines to function at an optimal level is high.
On top of this, without the proper moulded rubber products in place, your systems can leak, which will waste your products, increase production time and most definitely increase production costs.
Applications Of Fluid Sealing Products
Fluid sealing products are used to stop liquids from escaping a certain system, such as a pipe.
With industrial purpose pipes having large quantities of liquids pumped through them continuously, these fluid sealing products need to be reliable.
If there are leaks, especially big leaks, this could be detrimental to the production process, with some cases even causing injuries due to wet floors or chemical and gas exposure.
Using high-quality fluid sealing products will ensure that your systems are working at a high level, with a reduction in the chance of such leaks and accidents occurring.
O-rings are one of many fluid sealing products which is made of a circular design, used extensively for cylindrical systems, such as the pipes mentioned above.
These O-rings are helpful in keeping substances on its path which helps to maintain the overall system for much longer than in the past.
This cuts down costs as maintenance and buying new equipment has decreased thanks to these fluid sealing products.
This also increases the production levels as there is no need to take breaks to fix or adjust systems.
One benefit about the fluid sealing product, O-rings, is that they are cost-effective, this means that the overall expenditure will decrease leaving you with more funds for other areas.
Not only are they cheaper, but they are also easy to install, which means the downtime for installation will be short, allowing your business to start functioning again in no time.
Depending on your type of system, there will be the perfect fluid sealing product specifically designed to fulfil that task.
These products are made to handle intensity in terms of the functions of the systems, where it will take a long time for it to start deteriorating under the pressures.
O-rings, fluid sealing products, are made of an array of different materials which will determine which industry or industrial use it is best to be used in.
As mentioned above, dealing with high temperatures or certain chemicals or gasses can influence different materials in other ways.
Due to this, there has been researched done in order to find the finest materials which work best in particular conditions.
In order to ensure your fluid sealing product, such as an O-ring, is working effectively, using oil or grease to protect the product will keep it safe from damage.
Although O-rings are generally circular, there are different sized and shaped O-rings such as in the form of squares and x-shaped.
The materials generally used for O-rings are silicon, polyurethane, nitrile and rubber, all with their own benefits.
One thing which needs to be noted is that fluid sealing products need to be properly compressed, as too little or too much compression will not give the seal the chance to fully expand, which means it will not do its job properly.
Pneumatics, fluid sealing products, are designed similarly to hydraulic systems in that they use high power density which creates a lot of force.
Hydraulic fluid, however, can create a lot of friction and therefore needs a sealant which will be able to handle the pressure.
Pneumatic systems use low friction which can push air at a faster rate, increasing the cycle times.
Ensuring that your system has the correct filter, regulator and lubricator will allow the fluid sealing products to work in the best conditions, also limiting the amount of pressure it will be under.
This is important as the amount of pressure which pneumatic systems use is much more than hydraulic systems.
Lubricators are good at ensuring the entire system works in a way which limits the amount of wear and tear on the internal materials, most importantly the fluid sealing products.
These seals are important as without them, the entire system, pneumatic or hydraulic, will not be able to function.
If your business uses hydraulic or pneumatic systems, the best thing to do is to find a business, such as Fusion Trading, which will provide you with the highest quality fluid sealing products.
The Different O-ring Functions
Fluid sealing products such as O-rings are used in many different sectors including the industrial, agricultural and marine and aquatic field.
Their multi-sector uses are what make these fluid sealing products such a necessity.
Of course, these seals are also used in the automotive industry as pistons need seals in order to function in high-pressure conditions.
Fluid sealing products are designed to work for these different purposes, however, there are different o-rings, made up of different materials, which are created to serve certain purposes better than others.
We know that chemicals and liquids of different natures can degenerate seals at a much faster rate if they are not designed to serve in that system.
Two seals which are popular in many sectors are nitrile and silicon O-rings.
These Fluid sealing products are created in order to withstand temperatures ranging from anywhere between -50 degrees Celsius, all the way to 120 degrees Celsius.
Nitrile O-rings are made to be multipurpose sealants, with a high functioning purpose in harsh conditions.
They are made to be resistant in water, oils and pneumatic and hydraulic liquids.
Fluid sealing products such as Nitrile O-rings do find automotive fluids to be quite harsh, which means that another type of seal should be used for uses in pistons.
Therefore, using this material in selective spaces in the above-mentioned sectors will ensure that it will not breakdown at a high rate.
The silicon fluid sealing product has the biggest difference in terms of withstanding temperature and therefore can be used to tolerate conditions which other seals may find unbearable.
if your business deals with temperatures between -100 and 300 degrees Celsius, looking into a silicon fluid seal will be most efficient and reliable.
Another benefit is that they are also able to withstand conditions in the region of -115 to 315 degrees Celsius for a short time, making it a sealant which is useful in extreme cases.
This fluid sealing product is comfortable in a lot of conditions, including in water, steam and petroleum liquids, which will not break it like it would other seals.
The Function Of Double Acting Seals
As mentioned above, pistons need seals which can help it to function in the most effective way.
Double acting seals provide another type of sealant for systems which would otherwise be unable to function without them.
Their function is to ensure that pressure which is expelled through pistons are contained on both sides of the mechanism.
This is important as if this pressure is not restrained, the entire system could malfunction, causing damage, or at the very least break entirely, meaning that your system will need to be replaced.
Double acting seals are usually made up of a slide ring, which will work together with the energiser, helping to control the pistons and ram, in terms of speed and position.
Like most seals, lubrication is important in making seals, such as double acting seals work, as well as not breakdown in a short period.
The breakdown of seals can happen easily if the system is not properly lubricated and if the system is not allowing the seal to properly expand and contract during the functioning of the system.
It is important to note that all seals, including double acting seals, will eventually break and will become unusable, meaning that you will need to get them replaced.
If you are looking for a manufacturer and supplier of seals, who will provide top quality at a fair price, Fusion Trading has got you covered.
Like all seals, depending on which material you choose to use, will affect the efficiency and reliability of your seal and system.
There are double acting seals which are designed for certain systems over other systems and as such, there should be research done so that you can choose the correct seal.
Of course pistons can produce a lot of heat and therefore your double acting seals need to be designed in order to withstand levels of temperature which could deteriorate certain materials faster than others.
Contact Fusion Trading For More Information
If you are looking for hydraulic seals which are designed to withstand the most strenuous conditions, including double acting seals and fluid sealing, then contact Fusion Trading or more information.